Glossary

Mold Flow Simulation

Mold flow simulation is a computer-based analysis process used during mold design to predict how molten aluminum will fill a die cavity, cool, and solidify. Before a single piece of tooling is machined, engineers can model pressure distribution, temperature gradients,… Read more

Mold Life Expectancy

Mold life expectancy refers to the projected number of shots a die casting tool can produce before it degrades to the point where part quality can no longer be maintained within tolerance. For aluminum die casting molds, typical service life… Read more

Mold Repair and Maintenance

Mold repair and maintenance encompasses the scheduled and corrective work performed on aluminum die casting tools to preserve dimensional accuracy and extend service life. Scheduled maintenance typically includes cleaning of parting lines and vents, lubrication of moving components, inspection for… Read more

Multi-Cavity Mold Design

Multi-cavity mold design refers to a tooling configuration in which a single die casting shot fills two or more identical cavities simultaneously, producing multiple finished parts per cycle. This approach is used in aluminum die casting to increase output per… Read more

Tooling Lead Time

Tooling lead time refers to the total time required to design, machine, and validate a production mold before volume manufacturing of aluminum die cast parts can begin. It typically spans from order placement to first article approval, encompassing mold design,… Read more
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